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Recemat International

RECEMAT® Metal Foam

Standard Specification

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7.0. GENERAL

7.1.1 Scope

This specification describes the technical properties of RECEMAT metal foam types Ni, NC and NCX.

7.1.2 Description

RECEMAT is a three dimensional skeletal metal structure produced by coating a reticulated polyurethane foam matrix with metal. The structure is then heat treated, resulting in the removal of the polyurethane from the structure.

7.1.3 Materials

The RECEMAT consists essentially of Nickel or Nickel-Chromium and is made according to the manufacturers standard.

7.1.4 Grades

The pore size of the RECEMAT is normally indicated by the pore range number, also called grade number and relates to the approximate number of pores per linear inch (25.4 mm) in the original foam.

7.1.5 Surface Area

The following table shows the grade number in relation to the range of pores and the estimated average pore diameter.

Grade nr
Range of pores
per inch
Estimated average
Pore diameter
Specific surface area
(test data)
Specific surface area
(best fit data)
 
 
[mm]
[m2/m3]  
[m2/m3]  
0610
 6 .... 10
2.3
500
500
1116
11 ....16
1.4
1000
1000
1723
17 ... 23
0.9
1700
1600
2733
27 ... 33
0.6
2500
2800
3743
37 ... 43
0.5
3700
4000
4753
47 ... 53
0.4
5600 
5400

7.2. TECHNICAL PROPERTIES

7.2.1 Composition

The basic chemical composition of RECEMAT is as follows:

Chemical composition
Nickel
% by weight
Ni-Chromium
% by weight
Ni-Cr-Extra
% by weight
Ni-Cr-Al
% by weight
Ni
Balance
Balance
 
45
Cr
--
See Fig. 1
 
40
Fe
1.0 max.
8.0 max.
 
 
C
5.0 max.
2.0 max.
 
 
Al
 
 
 
 10

chrome composition graph

Fig. 1: Relative chromium content % of RECEMAT versus the mean pore size in mm.

 

7.2.2 Dimensional tolerances

7.2.2.1 Thickness tolerance

Thickness [mm]
Nickel [mm]
Ni-Chromium [mm]
NiCr eXtra Strong [mm]
1.6
± 0.3
± 0.5
± 0.5
2
± 0.3
± 0.5
± 0.5
3
± 0.3
± 0.5
± 0.5
4
± 0.3
± 0.5
± 0.5
5
± 0.3
± 0.5
± 0.5
7
± 0.3
± 0.5
± 0.5
10
± 0.3
± 0.5
± 0.5
13
± 0.3
± 0.5
± 0.5
20
± 0.3
± 0.5
± 0.5

Thickness with smaller tolerance band available:
presicion rolled: nominal thickness ± 0.25 mm
against 5% price increase.

7.2.2.2 Sheet length and width tolerance

Thickness [mm]
Tolerance [mm]
on Length and Width
Ni-Chromium [mm]
1.6
± 2
shear
2
± 2
shear
3
± 2
shear
4
± 3
shear
5
± 3
shear
7
± 3
circular saw
10
± 3
circular saw
13
± 3
circular saw
20
± 3
circular saw

Note:

The cutting of metal foam by shearing produces rounded off edges, while the cutting with a saw results in right angled edges.

7.2.3 Density

The density indication given below relates to RECEMAT in standard quality.
Densities outside these limits may be required for special applications.

Material types
Grade identification
Density standard qual. kg/dm3
Density extra qual. kg/dm3
Nickel
All grades
0.3  ... 0.6
0.33 ... 0.66
Ni-Chromium
0610 ... 3743
0.45 ... 0.9
0.50 ... 1.0 
Ni-Chromium
4753
0.55 ... 1.2
0.61 ... 1.33

The above densities have been derived from the standard plate sizes and thickness, according to:

Density = Mass x 106 / (length x width x thickness)

In which: mass is expressed in kg; width, length and thickness are expressed in mm.

The density of compressed metal foam can be easily computed by using the compressed thickness instead of the nominal thickness in the above formula.


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